A common consideration for production managers involves the data collection features of their equipment. Specifically, whether a bottle unscrambler machine can provide recorded counts for bottles processed in each batch. This functionality is not inherent to all unscramblers but is increasingly a feature of advanced systems. For a company like Pharmapack, integrating such capabilities reflects their broader focus on providing digital packaging solutions where data supports operational clarity.
The Primary Function of an Automatic Unscrambler
The fundamental purpose of an automatic bottle unscrambler machine is to reliably orient and feed containers onto a conveyor for the next stage of packaging. The Pharmapack LFUT-08/12 Turntable model performs this task, handling a range of durable round bottles from various industries. Its operation involves manually loading bottles into the main machine, after which the turntable, with an adjustable speed regulated by an electronic control system, sorts and supplies bottles to the conveyor. This process ensures a consistent and organized flow to downstream equipment like counters or cappers.
Integration with Counting and Control Systems
While a standard bottle unscrambler machine may not have a built-in counting sensor, its value in data recording is realized through system integration. The LFUT-08/12 is designed to be attached with an electric or capsule automatic counter, as noted in its specifications. In such a configured line, the unscrambler ensures a singular, oriented flow of bottles into the counter. The counter, or the line’s central PLC, then becomes the component that records the number of units processed per batch. Therefore, the automatic bottle unscrambler machine is a critical enabler of accurate counting by preparing products for precise downstream measurement.
The Role of Broader Line Connectivity
The ability to record batch numbers is ultimately a function of a connected automatic bottle unscrambler machine within a smarter line. Pharmapack’s equipment is designed to work seamlessly with other machines, receiving and sending signals through a centralized control unit. In these integrated setups, data from various points, including the output following the unscrambler, can be aggregated. This provides operators with a comprehensive report on batch volumes, which is essential for production logging, efficiency analysis, and quality traceability.
In final analysis, a bottle unscrambler machine itself may not always contain a dedicated counter, but its design is pivotal for accurate downstream data collection. Modern units from suppliers like Pharmapack are engineered for integration with counting systems and centralized controls. This allows the automatic bottle unscrambler machine to be a key component in a setup that successfully records and reports the number of bottles processed for each production batch.
